Viton® Oxygen-Compatible O-Rings
Dive Gear Express
stocks a variety of DuPont Performance Elastomers Viton® brand O-rings
suitable for use in SCUBA applications.
Sizing -- Society of Automotive Engineers AS568B is an Aerospace Standard
that specifies sizes for O-rings used in sealing applications. An AS568B number is a three-digit suffix that
identifies the O-ring's size. Technically, an O-ring size is listed as AS568B-016, AS568B-112, etc., but most
people use just the three-digit number. The first digit denotes the O-ring cross section width: 0xx = 1/16-inch,
1xx = 3/32-inch, 2xx = 1/8-inch. While it might seem convenient to provide a picture sizing chart, we've never seen
an online version that could be reproduced exactly in a Web browser. Also, sizing an existing O-ring that has been
in service can be error prone because O-rings can take a set that changes their dimensions enough to be
misleading. Luckily, the sizes used in SCUBA applications are fairly regular, so it's probably best to choose the
size based upon the application.
AS568B- |
Outside Diameter |
SCUBA Application Seal |
214 |
1-1/4 |
Cylinder with Large Neck/Valve
(3/4 NPS - All Aluminum, most Steel cylinders) |
116 |
15/16 |
Cylinder with Small Neck/Valve
(7/8 UNF - "Genesis" 3500 psi Steel cylinders) |
112 |
11/16 |
Standard DIN Regulator/Valve
(Nearly all DIN regulators) |
111 |
5/8 |
Small DIN Regulator/Valve
(You know if you need this one) |
015 |
11/16 |
Cylinder Valve Bonnet Nut |
014 |
5/8 |
Standard Yoke Regulator/K-valve |
013 |
9/16 |
Large Low-Pressure Port/Hose (1/2 UNF) |
012 |
1/2 |
High-Pressure Port/Hose (7/16 UNF)
Manifold and Manifold Port Plugs |
011 |
7/16 |
Standard Low-Pressure Port/Hose (3/8 UNF) |
010 |
3/8 |
Low-Pressure Hose/2nd Stage Regulator
Cylinder Valve Stem |
003 |
3/16 |
High-Pressure Hose/SPG swivel |
Materials -- O-rings can be made of a very long list of exotic materials; most
are inappropriate for SCUBA applications. The materials commonly used in SCUBA applications appear in the following
table.
Material |
Description |
Acrylonitrile-Butadine Copolymers
(NBR or Nitrile) |
Most O-rings used in SCUBA are made from Nitrile, a hydrocarbon based synthetic rubber. Nitrile offers
excellent resistance to many oils and acids and has good physical properties. However, Nitrile is not a very
oxygen resistant material and is not considered oxygen compatible. Nitrile is also often referred to as
Buna-N. |
Fluorocarbon Elastomers
(FKM) |
O-rings made of FKM have been the preferred choice for oxygen and nitrox compatibility in SCUBA diving
applications. FKM is an elastomer with excellent oil and oxygen resistance at high and low temperatures, very
good chemical resistance. Even for use with ordinary air, most experts agree that FKM O-rings outperform common
Nitrile O-rings. Viton is DuPont Performance Elastomer's brand name for FKM. |
Polyurethane
(PUR) |
The milky white O-ring occasionally seen in the face of K-valves, sometimes called a 10,000 psi O-ring, is
made of Polyurethane. Polyurethane is very abrasion-resistant, but it is sensitive to UV light (sunlight). |
Ethylene Propylene Diene Monomer
(EPDM) |
EPDM O-rings are becoming more common in SCUBA because some people feel it's a safer material for use in
breathing air systems. EPDM is a elastomer with excellent weatherability, heat resistance, dielectric qualities
and odor-free characteristics. However, EPDM is less resilient and is not recommended for use with petroleum
derivatives. |
Viton Brand FKM -- Viton is DuPont Performance Elastomer's brand name for fluorocarbon based
elastomers (FKM). The Viton O-rings sold at Dive Gear Express
are 100% virgin Viton family type "A." However, DuPont Performance
Elastomers is not the only company that manufactures FKM products. Bear
in mind that not all FKMs are equivalent, and there are even different
types of Viton O-rings intended for various different applications.
Many people incorrectly refer to any and all FKM O-rings or even
generic "oxygen-compatible" O-rings as Viton. As a result, you could
end up with O-rings that are not the type of Viton you need, let alone
a Viton O-ring at all. Products not made from Viton may fall short of
the expected performance.
Hardness -- O-rings are normally available with a hardness rating, as measured by
an ASTM type-A durometer, of 70 (the "soft" kind) or more rarely a rating of 90 (the "stiff" kind). The O-rings
sold on this page are 90-duro (except for the -003 SPG O-ring), and well suited for the SCUBA applications we
describe. The soft O-rings are appropriate for dynamic applications where the O-ring is providing a seal
with a constantly moving part, such as inside regulators. The stiff O-rings are more durable in static
applications where the O-ring is providing a seal with stationary or occasionally moving parts, such as a
valve.
Color -- O-rings are available in nearly any color, although most commonly seen in
black. The Viton O-rings sold on this page are brown, simply to make them easily
distinguishable from Nitrile O-rings which are usually black and EPDM O-rings which are often purple.
Some people believe there is a difference in quality
based on color, but that is more likely attributed to unknowingly using soft dynamic O-rings in static
applications. Our O-ring manufacturer states there is little difference in quality for O-rings based on color
alone, and independent testing supports that statement. Some people also incorrectly believe a Viton O-ring can be
distinguished from a Nitrile O-ring by the surface appearance. Nitrile O-rings are said to have a shiny surface,
and Viton O-rings are said to have a matte surface. This is not a reliable indicator, and certainly not true if the
O-ring has been lubricated.
OEM-Supplied O-Rings -- Designers of SCUBA equipment often specify O-rings with
special properties and materials for specific uses inside their equipment, particularly regulator internal o-rings.
Substituting any other O-ring just because it's the right size can cause difficult-to-diagnose problems and degrade
performance.
We are sometimes asked why we price most of our O-rings the same regardless of size. The reality is the
bulk wholesale cost of a specific size O-ring is insignificant when we sell them to you one-at-a-time. What
actually determines the price is the inventory investment and handling labor to sell a package of five
O-rings.
Tribolube® Oxygen-Compatible Lubricant
|
Aerospace Lubricants is proud to offer their latest Tribolube® line of products designed specifically for scuba
diving applications. With over 35 years of background science, the Tribolube®
line of products offers superior extreme pressure and anti-wear
properties, thus extending equipment life by dramatically reducing
corrosion and residue buildup. An oxygen compatible lubricant is often
specified where oxygen compatibility is required in dynamic O-ring
lubrication; however, this lubricant actually works better than
silicone grease (which is not oxygen-compatible) for nearly every type
of SCUBA application. Tribolube® 71 is designed for open and closed circuit diving systems. This O2 safe lubricant is compatible with all
o-rings and materials used in the scuba industry, and is available in a choice of three application sizes, a 2-ounce
tube or syringe as well as a 5 gram single use pak.
Tribolube® KO2 solvent cleaner is designed for the removal of PFPE lubricants used in open and closed circuit
diving systems and is available in an 8-ounce spray bottle.
|
Tek Tip
|
How Much and Where to Use Lubricant
Some people very sparingly lubricate the SPG swivel O-ring. Some people
also sparingly lubricate the threads of valves before they are
installed in the cylinder neck. Do NOT lubricate the neck O-ring
itself, and absolutely positively do not lubricate the valve/regulator
seal O-ring or DIN threads. Most lubricant is used with dynamic seals
in regulators and valves. As a general rule, the O-rings used with
static seals in SCUBA applications should not be lubricated at all. The
lubricant just causes contamination to stick to the surface of the
O-ring and results in more problems with a static seal than any dubious
benefit the lubricant might provide. |
Brass O-ring Pick Set
|
This three piece brass o-ring pick set is specifically designed for removal and placement of o-rings,
but at Dive Gear Express
we use them for all sorts of other tasks. The brass tips won't scratch soft
seating surfaces in valves, regulators or other equipment and the color coded plastic handles have a comfortable
ridged grip. Two of the tools have a sharp point and work well for removal, the third has a tiny ball on the end
and is nice for placement. The set of three tools are in a re-sealable plastic package to help keep them
organized and clean. |
Источник: http://www.diveriteexpress.com/hardware/orings.shtml#christolube |